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Thread: Dye Sub Costs

  1. #1

    Dye Sub Costs

    I'm looking into getting some dye sub equipment and have a question or two. I hope to be looking at a bunch of stuff at an upcoming show, so I'd like to go in with some knowledge and be able to make a good buying decision.

    I was looking through a catalog and saw the price of inks and was a bit shocked. Perhaps the ink catridges are larger than a normal one, but I see to recall seeing prices in the $160-250 range for single colors. Is that correct? Will it cost $500-600 to replace all the ink cartridges?

    I won't (at first) be doing a high volume of dye sub, but rather just another tool to fill all the needs of just a few customers. I won't be marketing coffee cups, but rather some form of a commercial grade sign that's got dye sub work on it. Probably won't use it but once a week for a job or two. It's probably the worst possible usage for a dye-sub system that needs to be run often to keep it unclogged.

    How long do the cartridges last? I know that's dependent on what you're printing, but can you do 10 full color t-shirts (not that I plan to make t-shirts), or is it 50 or 100 shirts?

    Anyone here recommend a good printer?

    Also, any major differences in the models of printers?
    Lasers : Trotec Speedy 300 75W, Trotec Speedy 300 80W, Galvo Fiber Laser 20W
    Printers : Mimaki UJF-6042 UV Flatbed Printer , HP Designjet L26500 61" Wide Format Latex Printer, Summa S140-T 48" Vinyl Plotter
    Router : ShopBot 48" x 96" CNC Router Rotary Engravers : (2) Xenetech XOT 16 x 25 Rotary Engravers

    Real name Steve but that name was taken on the forum. Used Middle name. Call me Steve or Scott, doesn't matter.

  2. #2
    Scott

    I just gave away my clogged Epson 1280 and have sold my sub supplies. Your description of what you want to do is the same as what I was doing.

    Save the money and have somebody print your transfers. All you need then is a heat press.
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
    Gravograph IS400
    Woodworking shop CLTT and Laser Sublimation
    Dye Sublimation
    CorelDraw X5, X7

  3. #3
    Hi Mike, thanks for that info. I wish we did have someone we could work with, but to date, I haven't found anyone local who doesn't want to rape me on pricing.

    I must have gone to a different school than most. I ocassionally work with a guy who runs a printing place. I did business with him years before I got involved in engraving. I still use him for all of my printing needs. When he gets walk-ins for stuff he can't do, he calls me. I give him discount rates and we both make money.

    However, all the people I have found in the sign, vinyl, or dye-sub type stuff around here all believe that I should be charged retail price for items. When I walk in with a job, they open a price book and give me the same price as anyone else. I recently met a guy who runs a vinyl cutting business out of his home. His exact words to me were that just because he's home based doesn't mean he charges any less and that he considered his pricing to be on the high end of the scale.

    That's exactly why we bought our plotter. We couldn't find people who wanted a two way street to work with. In the past, I sent a bunch of expensive sign lettering to a guy, then walked in, wanted the numbers "125" done in vinyl, 1 1/2" tall, me supplying the graphics. He charged me $25 for it. Turns out, I measured a sign on one floor, assuming all were the same. When I went to install it, I noticed it needed to be 1 3/4". I called him, sent him the file, and darned if he didn't charge me $25 again.

    Cost me $50 for 2 "125" vinyl letters, all from the guy who I sent $1000's of dollars worth of business to. Oh, forgot to add, the first "125" took me 10 days to get, and the second one, 3 days to get.

    That's typical of what I find in this area. No one wants to partner up, so we're forced to get things ourselves. I've been in manufacturing for 20+ years and have never seen attitudes like this. I'm not overjoyed about getting into dye-sub, but I think it'll allow us to produce some very unique office style signs that no one else is even messing with.
    Lasers : Trotec Speedy 300 75W, Trotec Speedy 300 80W, Galvo Fiber Laser 20W
    Printers : Mimaki UJF-6042 UV Flatbed Printer , HP Designjet L26500 61" Wide Format Latex Printer, Summa S140-T 48" Vinyl Plotter
    Router : ShopBot 48" x 96" CNC Router Rotary Engravers : (2) Xenetech XOT 16 x 25 Rotary Engravers

    Real name Steve but that name was taken on the forum. Used Middle name. Call me Steve or Scott, doesn't matter.

  4. #4
    Scott

    I have found a guy here in St. Louis if he ever gets his act together. Look at $4-5 per sheet as a reasonable price--at least in my judgment. I have had people 2000 miles away print sheets for me. Right now I'm lining up somebody in Colorado and Kentucky just in case the St Louis guy doesn't work out.
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
    Gravograph IS400
    Woodworking shop CLTT and Laser Sublimation
    Dye Sublimation
    CorelDraw X5, X7

  5. #5
    Thanks Mike, subbing it out isn't going to be an option. We turn around most all of our signs in a day or so, so getting involved in subbing it out where we are at the mercy of someone else's timeline isn't something we'd like to do right now.
    Lasers : Trotec Speedy 300 75W, Trotec Speedy 300 80W, Galvo Fiber Laser 20W
    Printers : Mimaki UJF-6042 UV Flatbed Printer , HP Designjet L26500 61" Wide Format Latex Printer, Summa S140-T 48" Vinyl Plotter
    Router : ShopBot 48" x 96" CNC Router Rotary Engravers : (2) Xenetech XOT 16 x 25 Rotary Engravers

    Real name Steve but that name was taken on the forum. Used Middle name. Call me Steve or Scott, doesn't matter.

  6. #6
    Join Date
    Aug 2006
    Location
    Lake Stevens, WA
    Posts
    468
    I'm just getting mine started up, but the costs can be surprising. Inks and transfer paper are pricey. Hardware can be expensive if you buy the good stuff. And blanks are a whole 'nuther story.

    BUT... all that encouragement aside... there is just nothing better than being able to do all that work yourself when the time comes.

    I'd be willing to print transfers for whoever wants them. We can start optimistically and see what the actual costs come out to over time. I have lots of capacity on my left.

    I am currently sized to do up to 11" x 17", but roll paper could scale that up if you needed larger.

    Shoot me an email: somesailor@gmail

    I'm just getting back online after some family issues, but can help you out if you need it.

    Pinnacle ZX Explorer II
    40W, X3
    Vinyl Express Lynx 24"
    Epson 4800 Dye Sub Hybrid

  7. #7
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,776
    Scott,

    I have the Epson 1280 which is the same model that Mike Null was disappointed in and recently sold If my memory is hasn't failed me today

    I purchased my 1280 with the bulk ink option which was a horrible costly mistake. After a number of clogs and other problems I dumped the bulk ink bottles and installed two Artainium ink cartridges, they have worked flawlessly without any clogging issues...even if I only print once a month.

    My 1280 will print 13" wide so I order roll paper and can print any length. I found the roll paper to be less expensive than sheets, I prefer the flexibility and don't mind cutting paper to length.

    I suggest that you contact Alpha Supply and ask which Epson printer has taken the place of the 1280 but don't even consider the bulk ink option. I haven't been dye-sublimating anything other than Corian so I don't have any information for you concerning how many or how much. Corian is very profitable to dye-sub...I don't have to worry about the cost of ink or paper

    .
    Last edited by Keith Outten; 10-01-2007 at 3:32 PM.

  8. #8
    Guys,

    Just got the replacement for the 1280 - it's the Epson 1400. I got it from Conde. If you would like a sales rep name/number, PM me...

    For starters - I just spent right at $3000 to get the whole kit n kabutle (spelling). Trust me - this isn't gloating - it cut to the core... Actually Visa kind of owns it right now - they just don't realize it...

    Printer - just over $400
    Bulk kit - just over $200
    Ink (all six) - right at $700
    Heat Press - right at $1200
    Stuff to put color on - Priceless


    Actually spent about $400 on stuff for starters.

    The 1400 does the 13" wide like the 1280 and it has six colors - apparently still suspect to clogging without normal use. Mine still sitting in the corner until I can clean up the Mold problem I found when cleaning for placement.
    Steve Beckham

    Epilog Mini 24 with 45 Watt, Ricoh GX 7000 Sublimation, Corel X3, Corel X4 and PhotoGrav, Recently replaced the two 'used' SWF machines with brand new Barudans.

  9. #9
    Keith

    When I first got my 1280 the results were spectacular. The problem I had was lack of use.

    I would highly recommend the following for those who want cartridges and to save by buying bulk ink. These are spongeless refillable cartridges and the company is super to deal with.

    http://www.inksupply.com/1270refillprocedure.cfm
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
    Gravograph IS400
    Woodworking shop CLTT and Laser Sublimation
    Dye Sublimation
    CorelDraw X5, X7

  10. #10
    For those getting into ink jet sublimation here is one tidbit that will make life easier.....keep the humidity up in the area of the printer. It is low humidity that causes the ink to dry up in the print heads or nozzles.

    Also, if you do not have need for larger than 8.5X14 I would strongly suggest you look at laser sublimation as an even better solution. No way you are going to dry out your toner.

    Personally, don't like the cost of coated substrates and the shipping costs to get them so I have gone completely to OEM laser toner transfer. Much lower cost of consumables and my tiles and mugs look just fine.

    Doug

  11. #11
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,776
    Mike, thanks for the link.

    Doug, are your laser sublimated mugs dishwasher and microwave oven safe?
    I assume you can transfer on regular cotton T-shirts and don't need to purchase the 75/25 shirts.

    .

  12. #12
    Keith....I don't recommend either the OEM laser transfer process or either of the sublimation processes for the dishwasher. And yes, OEM laser transfer is microwave save. And yes, I can print to standard cotton T-shirts if I wish, just have to buy a different transfer paper.

    Please note, I do OEM LASER TRANSFER, Not Laser Sublimation. I use the toners that are supplied by the manufacture with the laser and coated paper.

    Doug

    fyi Keith...I suspect that OEM laser would work great on your corian with the same durability as inkjet sublimation....but much less press time. If you want to send me a scrap piece to test I'd be happy to.
    Last edited by Doug Jones from Oregon; 10-08-2007 at 4:17 PM. Reason: not done talking

  13. #13
    Join Date
    Feb 2003
    Location
    Hayes, Virginia
    Posts
    14,776
    Doug,

    Send me your address via PM and I wil send you a piece of Corian to test.

    Thanks

    .

  14. #14
    Join Date
    Aug 2006
    Location
    Lake Stevens, WA
    Posts
    468
    I'd have to think that heat transfer wouldn't penetrate as deeply as dye sublimation. Simply from the way one is ink transferring, and the other a sublimated gas.

    Pinnacle ZX Explorer II
    40W, X3
    Vinyl Express Lynx 24"
    Epson 4800 Dye Sub Hybrid

  15. #15
    CLT is a surface application and doesn't penetrate. It should adhere well to a surface like Corian though I wouldn't use it on a countertop.
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
    Gravograph IS400
    Woodworking shop CLTT and Laser Sublimation
    Dye Sublimation
    CorelDraw X5, X7

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