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Thread: Cast Iron Table Scratch Removal.

  1. #1
    Join Date
    Oct 2007
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    Fort Worth, TX
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    Cast Iron Table Scratch Removal.

    removing scratches from cast iron tables (band saw table).

    I was doing a cut on a stacked form for some laminate glue up, and one of the screws wasn't recessed fully and put a decent scratch across my band saw table. I put some 00 steel wool under a vibrating sander to buff out any burrs or such, and then rewaxed the table (as per my rust prevention regiment).

    Are there any ways to more fully remove scratches? I know it really won't affect any work I do, and it is barely noticeable to the touch when rubbing a finger over it, but it looks pretty ugly and i like shiny clean tools.
    Grady - "Thelma, we found Dean's finger"
    Thelma - "Where is the rest of him?!"

  2. #2
    Join Date
    Dec 2005
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    Pennsylvania
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    896
    I did the same thing to my PM2000 top a few months ago.

    Could live with it but like you, I like my tools shiny so I'll be awaiting a response.
    "If you lend someone $20 and never see that person again, it was probably a wise investment."

  3. #3
    Join Date
    Oct 2006
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    Mazon, Il
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    375
    Scratch it on the other side to balance it out a little?

  4. #4
    Join Date
    Jun 2007
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    Calvert County, MD
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    I know it hurts....I've been there and done that. I love to see that perfectly flat pristine cast iron surface as well. But, sometimes we just have to cut the cord and relax. Afterall, it is a tool. I've conditioned myself to think of them as badges of honor that prove I do actually use my tools. If you take too many efforts to remove the scratch (sounds like it is at least a little deep) you may create a low spot on the table. This would likely be an incredibly tiny low spot, but you would then have a low spot to stress about instead of a scratch. Like many things in life, the first one is the worst. Just get cracking on your next project and cover it with some sawdust.

  5. #5
    Join Date
    Oct 2007
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    Minnesota
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    The only way that I know of if to have it reground. That will make it perfect again and won't create low spots. But, if I had all of my surfaces reground every time that I scratched them I doubt that there would be any table left.

  6. #6
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    Aug 2005
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    Glenmoore, PA
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    What about some 400 sandpaper under a block. Few swipes should do it and you likely won't be able to feel it. You will see it, but you won't fell it and it won't affect the operation. I had a single bead of sweat drop onto the top of my Uni and it sat there for a while before I wiped it off and pitted it a bit - 400 took care of it.

  7. #7
    Join Date
    Apr 2006
    Location
    Woodstock. Ont.
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    209

    Live with it

    Some consider them beauty marks.

  8. #8
    At work we use a product called belzona to repair shafts on our paver. It is sort of like epoxy but is very hard and polishes smooth here the link

    www.belzona.com

    Hope this helps

  9. #9
    Count them. You WILL have more, for sure. When you lose count, then grab some 600 grit wet-dry and just scuff most of the worst ones out. Nothing stays new forever.

    Side note - Two Beam's??? What are the odds???
    Jason Beam
    Sacramento, CA

    beamerweb.com

  10. #10
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    Anything cutting deep enough to remove a scratch as you describe had better be in a machine shop. Trying to sand or grind that thing out is like sanding out a deep scratch in anything else; the whole surface goes down or it goes uneven. I'll take a "looks-only" blemish over uneven tables any day ;-)
    "A hen is only an egg's way of making another egg".


    – Samuel Butler

  11. #11
    Join Date
    Mar 2003
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    SE PA - Central Bucks County
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    Quote Originally Posted by Eric Haycraft View Post
    The only way that I know of if to have it reground.
    Bingo! Consider it "patina"...
    --

    The most expensive tool is the one you buy "cheaply" and often...

  12. #12

    scratch removal

    I'm not saying this is the best answer here...but some 220 and then 400 grit sandpaper in your ros along with wd-40 does a lot of good in my opinion. Just keep the table top well lubricated, with the wd-40 and keep
    the ros moving around a good bit, will make a dirty slurry on the top but will clean off pretty easily when done.

  13. #13

    Cast Iron Table Scratch Removal

    When overhauling turbine generators, we use a long hone with oil on all flat mating surfaces (bearing housings, casings, ect.). This will not cover up a blemish, but it will hone any raised area on the surface completely flat and make it useable.

  14. #14
    Join Date
    Aug 2006
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    Near Sandusky,Ohio.....Cedar Point ....Roller Coster Capitol Of The World
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    If you take that table to a machine shop to get it machined every time you get a scratch in it,pretty soon there won't be anything left of it.

    I like shiny too and try to keep my tools that way but chit happens,at least you're using your tools.

    I would use a ROS as others have suggested ,just do it and get on with the sawdust making


    Jeff

  15. #15
    Join Date
    Jan 2006
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    Mt. Pleasant, MI
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    Surface grinder is about all that will work.

    Be thankful you weren't in a hurry and didn't support a quick cut off with a circular saw. You can guess where that is going. Carbide saw blades will cut a cast iron top in case anyone is interested.

    A flat block with some 400 will polish it enough so the scratch will just be a reminder and won't cause any problems.

    Joe
    JC Custom WoodWorks

    For best results, try not to do anything stupid.

    "So this is how liberty dies...with thunderous applause." - Padmé Amidala "Star Wars III: The Revenge of the Sith"

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