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Thread: Sign we made

  1. #1
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    Sign we made

    This is a sign we made for one of our projects. The back is made from Extira and painted with exterior latex. It was routed to accept a 1/4" thick prefinished material . The prefinished material had the letters and logo routed into it as an inlay. The letters and logo are all acrylic, covered before laser cutting with black reflective acrylic tape. The colored medallion at the top left was made by printing on the Canon printer, fitted to a piece of laser cut acrylic, adhered with 3m adhesive, then covered with 1/16" clear acrylic. The medallion had 1/16" holes punched in it to accept brass escutcheon pins that hold it to the back and lend decoration.

    The acrylic letters were adhered to the backing with Weldon #16.
    Attached Images Attached Images
    Last edited by Larry Bratton; 06-20-2008 at 9:31 PM. Reason: added comment
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

  2. #2
    Nice work and explanation. Thanks
    Mike Null

    St. Louis Laser, Inc.

    Trotec Speedy 300, 80 watt
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    Woodworking shop CLTT and Laser Sublimation
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  3. #3
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    Yes, beautiful sign and thanks for sharing the details of construction.

    One thing, when I attach acrylic letters I always use bits of DS foam tape
    and silicone, so that if I ever have to replace one that got hit by a rock or other vandalism, I can get it off. On the other hand, your way you may get to do the whole sign over!



    Sammamish, WA

    Epilog Legend 24TT 45W, had a sign business for 17 years, now just doing laser work on the side.

    "One only needs two tools in life: WD-40 to make things go, and duct tape to make them stop." G. Weilacher

    "The handyman's secret weapon - Duct Tape" R. Green

  4. #4
    Nice looking sign, Larry, thanks for sharing it along with the manufacturing process. Very clever method for all the different pieces and a nice looking end product.

    Great job!
    Lasers : Trotec Speedy 300 75W, Trotec Speedy 300 80W, Galvo Fiber Laser 20W
    Printers : Mimaki UJF-6042 UV Flatbed Printer , HP Designjet L26500 61" Wide Format Latex Printer, Summa S140-T 48" Vinyl Plotter
    Router : ShopBot 48" x 96" CNC Router Rotary Engravers : (2) Xenetech XOT 16 x 25 Rotary Engravers

    Real name Steve but that name was taken on the forum. Used Middle name. Call me Steve or Scott, doesn't matter.

  5. #5
    WOW... I'd hate to have to work that Sunday shift!
    Pinnacle/Mercury 30w Corel x3. Laser Master 8.0v3 Photoshop

  6. #6
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    Quote Originally Posted by Steven Smith View Post
    WOW... I'd hate to have to work that Sunday shift!
    Stephen:
    Oh, I forgot to mention. That Sunday shift isn't forever. That particular part of the sign is on magnetic media and has a piece of galvanized steel behind it. They get a replacement sign that's part of the deal. When they finish leasing all the apartments, their won't be a need to be open on Sunday. So the manager will simply walk out with her new office hours sign, pull the old one off, pop the new one on and it's changed. That's a great selling feature to a developer.
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

  7. #7
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    Quote Originally Posted by Joe Pelonio View Post
    Yes, beautiful sign and thanks for sharing the details of construction.

    One thing, when I attach acrylic letters I always use bits of DS foam tape
    and silicone, so that if I ever have to replace one that got hit by a rock or other vandalism, I can get it off. On the other hand, your way you may get to do the whole sign over!
    Joe:
    Good idea. I appreciate the tip.

    The prefinished insert is removable. If it were to be damaged it can be pulled out and reworked or replaced. It is also possible that the project could be sold and the name changed. The sign then, of course, would be redone, but the option would be there to keep the main structure and redo the insert.
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

  8. #8
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    Quote Originally Posted by Scott Shepherd View Post
    Nice looking sign, Larry, thanks for sharing it along with the manufacturing process. Very clever method for all the different pieces and a nice looking end product.

    Great job!
    Scott:
    This client is a large developer. They don't mind paying for what they get, but I am working very hard to capture their business on a long term basis, so I'm giving them a few extras. Note also, those are 1/2" letters. I cut them twice and glued them up with Weldon #16. They really liked this product. I have already done one like this one on another their projects and have yet another one to go. The two projects together are right at 600 units. A bunch of work for sure.
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

  9. #9
    Quote Originally Posted by Steven Smith View Post
    WOW... I'd hate to have to work that Sunday shift!
    I'd love to have that shift! Only 4 hours on a Sunday? I wish that were possible!
    Lasers : Trotec Speedy 300 75W, Trotec Speedy 300 80W, Galvo Fiber Laser 20W
    Printers : Mimaki UJF-6042 UV Flatbed Printer , HP Designjet L26500 61" Wide Format Latex Printer, Summa S140-T 48" Vinyl Plotter
    Router : ShopBot 48" x 96" CNC Router Rotary Engravers : (2) Xenetech XOT 16 x 25 Rotary Engravers

    Real name Steve but that name was taken on the forum. Used Middle name. Call me Steve or Scott, doesn't matter.

  10. #10
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    Nice work Larry, I like the mix of different materials, colors and tecniques on signs.
    .

  11. #11
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    Quote Originally Posted by Keith Outten View Post
    Nice work Larry, I like the mix of different materials, colors and tecniques on signs.
    .
    Ken:
    Yes, I strive to create signs that save manual labor, especially painting. Nothing is painted on this sign except the back, which was primed, and painted by spraying it. Everything else is prefinished material. Everything is machine made, either on the laser or CNC router. The manual labor comes with the installation. Those post holes can be difficult at times. We use a gasoline auger but sometimes the ground is not suitable for augering and has to be hand dug. I think I am going to start investigating the dirt before giving a quotation. We put in posts for handicapped parking too, and that is a big labor item on one of these projects.
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

  12. #12

    My math ain't that good but....

    I agree with Steve....I calculate it to 16 hours....
    1:00 AM to 5:00 PM -----

    Now I know this is a normal shift for some of us, but NOT on Sunday....
    Maybe Tues or Wed....but not Sunday....

  13. #13
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    They rent more apartments that way!!
    (We fixed it guys, right after it was installed) Thanks for commenting anyway...Hey..it does look good!
    Epilog Legend EXT36-40watt, Corel X4, Canon iPF8000 44" printer,Photoshop CS6, Ioline plotter, Hotronix Swinger Heat Press, Ricoh GX e3300 Sublimation

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