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Thread: Ok guys, fess up!

  1. #1
    Join Date
    Nov 2006
    Location
    Minnesota
    Posts
    2,287

    Ok guys, fess up!

    Alright...

    How many of you (like I did just this morning) have cut through your fancy-shmancy aluminum miter guage fence on the tablesaw?

    This is the second time that I just needed to make a quick cut and didn't check to make sure that the fence would clear the blade.

    Nothing like the sound of carbide slicing through $150 worth of aluminum!!

    UGH!

    Jason

  2. #2
    Join Date
    Apr 2003
    Location
    Mt. Juliet, TN/ on the road full time in 38' Fleetwood Revolution Motor Home
    Posts
    91
    Well either you are the first or nobody else will admit to doing it. We all do things without thinking them through and we pay for it later.

  3. #3
    Join Date
    Feb 2008
    Location
    Eddington, ME
    Posts
    540
    I have nothing to fess up too.

    My fancy dancy aluminium miter gauge has not arrived yet from Amazon to cut into.

  4. #4
    Naw, never done that . But if I ever did anything that bizarre, the folks at INCRA said I can get a new replacement for only $20 plus shipping (maybe $.50 worth of aluminum); they make it coming and going. They did warn though in the instructions, to use a wood extension to prevent permanent damage to the aluminum extrusion, but that seemed to reduce rigity and lead to problems. Works but small items are not held securely when cutting small stuff and holding with my fingers .

  5. #5
    Join Date
    Sep 2005
    Location
    Sacramento California
    Posts
    332
    Yup been there... done that. I have no problem admitting I'm an idiot, I am reminded of that fact often.

  6. #6
    Join Date
    Mar 2008
    Location
    Beantown
    Posts
    2,831
    Did you cut all the way through? If not I wouldn't worry about it. I've got plenty of cuts through my excalibur's aluminum fence, I don't worry about it at all. That's why it's made of aluminum
    JeffD

  7. #7
    Join Date
    Jun 2007
    Location
    Wichita, Kansas
    Posts
    1,795
    The bottom of my Incra has a number of "field installed relief grooves". I think of them as "zero clearance crosscut tearout inhibitors".
    Tom Veatch
    Wichita, KS
    USA

  8. #8
    I don't have any fancy ones to cut into, so my answer is a no for right now


    Now. About some other stupid tricks I've done.......


  9. #9
    Join Date
    Mar 2004
    Location
    Lacey, Washington
    Posts
    412
    I trimmed the end of mine just a little (45*). Dick B.
    Gain additional features, benefits and ad-free access to SMC -->
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  10. #10
    Join Date
    Feb 2008
    Location
    San Ramon, California
    Posts
    89

    power up brain, do checklist before powering up saw

    Turn on brain before turning on saw? One should always power up the old noggin before pressing the power button on the saw. I have two divots in my aluminum fence to prove that I don't always do that. The first one occurred on the second cut I ever made on my new PM 2000. Ouch. Not the same kind of ouch one would get if it were an appendage of ones body, but ouch none the less. Fortunately self preservation and a healthy respect for the saw has kept my body intact. During my private pilot training I came to rely on check lists. Now I go through a mental check list before I power up the saw.

    Sometimes I think I should have bought a Saw Stop but if I had done this on a Saw Stop I would be out a couple of brake kits and a couple of blades for an even bigger ouch.

  11. #11
    Join Date
    Jun 2007
    Location
    Scottsdale, AZ
    Posts
    73
    With my SawStop I am terrified that I will do that with my Incra miter gauge. Also, I salvaged some plywood with many shipping nails. After I removed all of them, I made 4 rip cuts. All the while I was nervous about triggering the blade brake and thinking how stupid I am to try to salvage $20 worth of plywood and risking $150. Never again.

    Jerry

  12. #12
    Join Date
    Aug 2008
    Location
    Hampton Roads, Virginia
    Posts
    146
    I haven't done that one yet, but I have routed some mini-dados into my Porter Cable 4212 dovtail jig on two occasions!

  13. #13
    Never my Incra or the Aluminium bar I added to the stock delta MG. now I have been slicing some plywood down and made some nice "thin Kerf" grooves in one of my Roller stands.

    Yes it was a "DOH!" without a doubt

  14. #14
    Join Date
    Nov 2006
    Location
    Fallbrook, California
    Posts
    3,562
    Since I have a SawStop I'm much more careful about where the miter gauge is when I make a cut. It would be a very expensive mistake for me.
    Don Bullock
    Woebgon Bassets
    AKC Championss

    The man who makes no mistakes does not usually make anything.
    -- Edward John Phelps

  15. #15
    Join Date
    Jun 2006
    Location
    Los Angeles
    Posts
    636
    I never have.
    But I did drill a hole through my kreg jig once.

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