I have had this little HP 1hp blower for some time and it is collecting dust, but just by sitting on a shelf. Now that my central dust system is taking shape and I am waiting on some parts, I am taking clear aim at my hand tools like the router and sanders that just make a mess of my shop vac. The HF manual states that this 1hp blower produces 914 CFM and it has a 4" inlet/outlet. A recent and silly post about the efficacy of the Thien baffle caught my eye and I had the thought to make what I would buy if I won the Irish Lottery, a Festool vacuum. But seeing as how I have this handy little blower I was thinking of making a follow-me-around-collector for the router and the sanders that need a higher static pressure and are fitted with 1.25" or so ducts. I imagine I could just purchase a little Dust Deputy but I have enough spares around the garage to make a Thien collector and would prefer this over an overpriced milk jug. (No disrespect, I am just say'n.)
What size fittings would one recommend?
I am thinking stay native and go 4" into the Thien separator from the blower and then go 1.25 to the tool. I am debating about what to do about the outlet from the blower and I have a number of surplus bag house dust bags in a large box for a rainy day such as this. They would be far better than the bag it came with, or, my wild hair idea is to exhaust to a 12 foot long 27" round bag that I am using for my ambient dust collector. But the extra hose would surely reduce the static pressure on the collection side. So I will keep filter issues secondary to the main issue of what size duct to the hand tools from the Thien separator that at some point becomes 1.25" and where to transition.
Input and wild hairs welcome.