Like Adam - I have to ask - what is wrong with a 3/4" or 7/8 " thick door? Hanging, using most any sort of hinge, would actually be easier than with the thinner doors. My go to answer is to build a conventional frame and panel door but that negates the cool factor of having the frame and panel image done with a CNC. Honestly Rudy - you have me stumped on this one.

Looking forward to solutions yet to be offered.

Sam