Page 1 of 2 12 LastLast
Results 1 to 15 of 30

Thread: epoxy fill, how to bring it down, sand or plane

Hybrid View

Previous Post Previous Post   Next Post Next Post
  1. #1
    Join Date
    Apr 2007
    Location
    Columbus, Ohio, USA
    Posts
    3,444

    epoxy fill, how to bring it down, sand or plane

    epoxy_1.jpg

    I fixed some splits and knots using epoxy.

    The epoxy sits proud of the wood (walnut) and I want to make it flush.

    I brought it to size using my powered thickness planer. I have never run wood with epoxy through a thickness planer. I was thinking about just running this through to bring things flush. Is this likely to work.

  2. #2
    Join Date
    Jan 2017
    Location
    Marina del Rey, Ca
    Posts
    1,942
    Belt sander or sanding block.
    "Anything seems possible when you don't know what you're doing."

  3. #3
    I usually sand wit ROS or sand paper on a rubber sanding block. Can't say I ever ran it through a planer so I can't comment on that.

  4. #4
    Using a card scraper has worked great for me in the past. Slow but steady.

  5. #5
    Join Date
    Apr 2006
    Location
    Kansas City, MO
    Posts
    833
    Card scraper works exceptionally well.
    Chuck

  6. #6
    Join Date
    Mar 2013
    Location
    Trenton SC, in the CSRA
    Posts
    512
    Card scraper is where I start on bowls. Depending on the form, I may use a stationary belt sander followed by ROS.

  7. #7
    Join Date
    Apr 2013
    Location
    Kansas City
    Posts
    2,692
    I don't think many people have them, but a chisel plane or bull-nose plane works for this.
    < insert spurious quote here >

  8. #8
    Join Date
    Mar 2003
    Location
    SE PA - Central Bucks County
    Posts
    66,026
    Along the line of what Stan mentioned, a chisel plane or wide chisel that can get flat on the surface so you can do "slicing" motions to shave off the epoxy (or even shave off wood inlays) and then sanding as normal.
    --

    The most expensive tool is the one you buy "cheaply" and often...

  9. #9
    Join Date
    Mar 2016
    Location
    Millstone, NJ
    Posts
    1,668
    Heat gun and card scraper to get flush. I have in some lighter colored woods had dark pigments dye the wood and had to sand a little to get past it.

  10. #10
    Join Date
    Feb 2004
    Location
    Perth, Australia
    Posts
    9,507
    If the epoxy is dry and hard, it will chip out if you run a scraper over it. In this case, use a sanding block with coarse grit, followed by a medium grip. Once flush, you can sand further, scrape or hand plane.

    If still slightly soft, use the edge of a chisel to slice away the waste. Be careful, if not firm enough, you can lift chunks of the epoxy from the hole.

    Regards from Perth

    Derek

  11. #11
    Quote Originally Posted by George Yetka View Post
    Heat gun and card scraper to get flush. I have in some lighter colored woods had dark pigments dye the wood and had to sand a little to get past it.
    This is it! The heat will soften it up quite a bit. Just don't overdo it.

  12. #12
    Join Date
    Dec 2006
    Location
    Madison, Wisconsin
    Posts
    491
    I have made dozens of charcuterie boards inlaid with epoxy.I typically run through my drum sander. Light passes with 60/80 grit and then finish with my RO up to 320. Only problem I have had is if the epoxy was not totally cured, as many have mentioned. I now wait several days before sanding and always use spray shellac on the wood before applying epoxy to prevent bleed.
    IMG_1749.jpg
    IMG_1761.jpg

  13. #13
    If you catch it before the epoxy is completely hard, a sharp chisel works well.

  14. #14
    Join Date
    Apr 2007
    Location
    Columbus, Ohio, USA
    Posts
    3,444
    Epoxy is completely hard at this point so I will go straight to the coarse grit sandpaper.

    A machine would be faster, but do not want to risk ripping it out or chipping it.

  15. #15
    Join Date
    Jan 2017
    Location
    Marina del Rey, Ca
    Posts
    1,942
    If you used WEST epoxy it won't come out.
    "Anything seems possible when you don't know what you're doing."

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •