I have an issue with my circular saw, and don't know what to do about it. Hopefully someone here will know.
Been building some stairs and the upper flight required some shimming on treads, as my stringer steps ended up being slightly > 90 degrees. Was a bummer to find, but wanted to avoid the same hassle on the lower flight. The kerf is slightly widening at the back end of the cut. I figured it was the thin kerf blade on the saw, and got the beefiest blade I could find for the Makita LXT 18V saw. That did improve the situation, but onto the second flight stringers, and I seem to have the same issue.
The template I cut out of OSB doesn't have the issue, but when I step up to the cutting the LVL stringers my steps are no longer dead square.
Here's what I've checked:
- blade parallel(ness) to the base, and that is only out about 0.004" between front and back of the blade and base
- ditched the think kerf blade for a Irwin Classic that has steel about 50% thicker, as well as a similar thicker kerf. It was the thickest blade I could find
- every cut has a board as a rip fence clamped into place, aligned with the layout marks, which are marked with an ultra fine tip marker
Anyone have any ideas on this? I'm not sure what to do, other than look for a new saw.