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Problem solved
Turns out pen 1 VPPI was set to 0 and was causing the error. Pens 2-8 had varying VPPI settings all above zero and I did make an attempt to vector with pens 1-3 and never noticed that pen 1 was set to 0 until today. Evidently the pen 1 error then affected all pens. The strange part was the issue did not arise immediately after I made changes but on the second part. Oh well, such is life. A big shout out to Jean at Evergreen Laser, Thank You!
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