What clear plastic for router base and where to get it?

[Jimmy Harris]

Acrylic or Plexiglass would be my choice. It's not as impact resistant as polycarbonate or Lexan, but doesn't scratch as easily, so it would be easier to see through for longer. But really, either would work.

You can find both at most hardware stores in the window and glass section. Or you can buy them online. The bigger the base, the thicker you'll want it to keep it from flexing too much. They also make premade router bases that you can buy at woodworking stores or online. You'll pay a bit more, but save some time. Though, if you've already got a router with a spiral bit and a drill press, it wouldn't be too hard to make your own. Both acrylic and polycarbonate work pretty easily, so long as you keep your speeds down so you don't melt the plastic. Just don't remove the protective film until after you've done your work to help reduce scratches.

[George Yetka]

Check out the 3x3 custom base. $70 and is pretty multifunctional. I opened mine yesterday.

[Rich Engelhardt]

Check out the 3x3 custom base. $70 and is pretty multifunctional. I opened mine yesterday.

Yeah I picked up one of Tamar's 6 in one bases. It's a slick setup. I need some additional styles though.

[Jim Becker]

Rich, I've always prefered Lexan for this kind of thing, even though it's not as crystal clear as plexiglas and similar. Why? It's less likely to crack when you are drilling into it.

[Tom M King]

I get off cuts from my local glass company for nothing, but I have done some business with them over the decades. They use some brand of polycarbonate that is different than regular plexiglass or lexan, but I forget what it is. It's nice cutting stuff and very clear.