I needed a railing for the back edge of my deck which has a 3-foot drop. It took me 7 years to find a design that would give me the look I wanted - I know that there were no Federal-style decks, but the house is Federal style and I've been expanding on that by adding more architectural detail than that of a 1985-built house. I found the design in a fencing surrounding a house in Salem, MA and even found architectural drawings online of the fence from the Library of Congress. I made a few design changes, resized for my purposes, created the plan in Sketchup and then started building. The cutlist add-on was invaluable, as there were a LOT of parts. Vertical and horizontal members were gang-cut, diagonals each needed to be hand-fitted, and the whole thing is held together with a combination of 1/2-laps and 18ga brads, all with glue. Wanting to keep the expense under control, I selected doug fir 2X material from HomeDepot, milling and cutting away bad parts. With a bit of time expenditure, being selective about the boards I purchased (2X12's) minimized the unusable. Also helping that was the fact that I had a LOT of small pieces to be cut, so even the occasional knot really didn't result in a whole lot of waste. Posts (6x6's that were built into the deck structure and have been standing there alone for all these years) were wrapped in MDO and the caps were just a lot of moldings built up, using mostly doug fir. Everything was built in the shop - posts, caps, panels, everything was painted before assembly including caulking all joints, and then all put together outside. Hard to see from the pics, but I added 2 lantern-style lights to the 2 and 4th posts, lighting which was much needed. Criticism is welcomed and encouraged.
Thanks for looking
Philip