so I bought this Kreg router table and raised panel bit set from a friend (pics 1&2). I watched the video that came with the set and printed out the instructions for the panel. My goal was to make a dry run of a door for my master-bath linen closet/cabinet.
The 3rd pic is when I made the door on a router sled. The instructions called for the lip on the top of the stile to be 3/32 of and inch. I kept raising the bit until i got 3/32 of an inch but the tongue got skinny on me. The rails and stiles are flush, but the tongue was way too thin. \So I decided to retry the whole process again this time not using a router sled (pic 4). in pic 8 you can see the rail is proud of the stile by a 1/32nd or so. My question is... have these bits been sharpened too many times to get a tight fit on a raised panel door?
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