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Thread: Don't You Just Hate It When This Happens?

  1. #1
    Join Date
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    Don't You Just Hate It When This Happens?

    Been working on a bigger mallet to out bonk my big bonker.

    It was looking good.

    The Big Bonkers.jpg

    Then after sitting in the shop all night it decided to develop a crack.

    Cracked Mallet.jpg

    Darn! It was going so nice.

    Have to find some better wood.

    Oops! The attached images are for another post.

    jtk
    Attached Images Attached Images
    Last edited by Jim Koepke; 01-03-2014 at 8:57 PM. Reason: Oops!
    "A pessimist sees the difficulty in every opportunity; an optimist sees the opportunity in every difficulty."
    - Sir Winston Churchill (1874-1965)

  2. #2
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    Ooh, bummer dude. Was looking good too. Just means you get to make and even bigger one now.
    Woodworking is terrific for keeping in shape, but it's also a deadly serious killing system...

  3. #3
    Join Date
    Dec 2004
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    Sorry to see that, Jim.

    I made a mallet out of Osage awhile back. I kept painting BLO on it over the course of several hours till it became very slow to absorb.

    Osage loves to crack. I got one fine hairline crack and that happened while walking from the lathe to the bench.

    Maybe that will help with the next one. Good luck.


    Gary
    Where did I put that tape measure...

  4. #4
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    Quote Originally Posted by Jim Koepke View Post
    Been working on a bigger mallet to out bonk my big bonker.

    jtk
    I didn't finish reading the rest of the post but I have to remember that sentence… I need something to out bonk my big bonker LMAO
    Sent from the bathtub on my Samsung Galaxy(C)S5 with waterproof Lifeproof Case(C), and spell check turned off!

  5. #5
    I've made that exact style in the past and glued up layers. You can even get fancy and leave out sections for the handle so you don't have to mortise for it. Typically I used two part resorcinol and sometimes, have had good luck with WeldWood powdered glue. Dog Wood has been a favorite wood. I have tried alternating layers for looks, but for the ones I tried, they all failed. EIther way, you did nice looking work!
    Tony

  6. #6
    Join Date
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    Hay Jim, theres your answer. Just take off ¼" or whatever (just to get pasted the crack) and lam on something else.

    Make it look like ment to do it that way!

    I've made that exact style in the past and glued up layers. You can even get fancy and leave out sections for the handle so you don't have to mortise for it. Typically I used two part resorcinol and sometimes, have had good luck with WeldWood powdered glue. Dog Wood has been a favorite wood. I have tried alternating layers for looks, but for the ones I tried, they all failed. EIther way, you did nice looking work!

    Tony
    Last edited by Judson Green; 01-05-2014 at 2:11 PM.

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