Thanks Mark, good stuff. I've gotten a bit discouraged because it seems the available PVC stock here all has hollowed-out backs or is similarly structurally compromised. I wouldn't be concerned with the strength if I found a non-cellular PVC 3/4" stock, but I'm guessing that stuff would be very pricey, even if I could find it. I'm avoiding steel because of rust issues, and I'm not set up to weld aluminum, unfortunately. Gonna check with the one local sheet-goods supplier to see if they've got some unexpected 'bulletproof' 3/4" material tomorrow.
King starboard would be your best option though I'm still not sure about using it alone for s structural railing especially on a balcony. All of those pvc brands are available in sheets (4x8 4x10 4x12 5x10 etc) and would just be sheet stock. Weve used 1/2, 3/4. And I think even thicker is available.
None of it is cheap and the starboard is usually close to 300 a sheet and up. Royal is around 150 p
Or so a sheet around here.
It's all plastic and I would think would be brittle enough to put the kibosh on no metal core. It wouldnt be anything to have someone weld two plates on a piece of stainless box tube.
Unless you already have the pvc boards, here's a link to a 4'x8' sheet at HD, a lot less hassle and you could stiffen it with wood.
https://www.homedepot.com/p/Veranda-...WS13/206822526