How about this, one day I will get one, good to cathc sheets coming off saw also. http://www.grizzly.com/products/h6395
How about this, one day I will get one, good to cathc sheets coming off saw also. http://www.grizzly.com/products/h6395
Bruce your making me ponder. That's good. I saw your post on the General sander. Way to go, that is something that I would love to have. As a matter of fact, my planer is a 12" Craftsman Contractor series, that ran about 750 when I bought it. Heavy duty for a hobby planer, but not an industrial grade machine by any means. It feeds itself properly, something the Rigid I had purchased at Home Depot didn't do, so it went back right away. I had a 6" jointer from Sears that I used for years, and finally upgraded to a PM 8" model 60B, which was a big help with the longer bed. So with all of that background, I have to tell you, that I never needed to use a roller stand on any one of them, even though I did ocassionally use one on the Sears Jointer. This is really funny, but when making a set of custom interior doors for a customer, running the heavy 1 1/2" thick, 5" wide, by 82" pieces of oak stiles through the Sears 6" with the short beds, I will never forget, the whole jointer wanted to tilt onto the floor while I was making the tail end of the pass.
Here I was 3/4's of the way through the pass, using my hip to hold the infeed end of the jointer down, to keep it from falling over, while using all my strength to hold the tail end of the board, so it wouldn't rise up at the end of the pass. I tried using a roller, but ran into all of the problems that were mentioned in this thread. Needless to say, the much longer bed on the PM 60B with its much heavier weight, solved that problem nicely.
Onto the planer. The Sears 12" contractor grade, has this peculiarity, in that if you do not ever so slightly raise the board up, while it is leaving the planer, it will snipe the last inch or so of the board. So I feed it in one end, to get it going, then when the board is about half way through, balanced so to speak, I jump over to the back end, guiding it through, with that gentle lift at the end.
I have to say, that after using the PM 66 5hp, and PM's hollow chisel mortising stand, stuff like this, brings a smile to my face. I can't take it seriously. All I can do is drool anything larger and more industrial, for example Powermatics 15, or 20" planer, with the independent, floating infeed rollers. Anyhow, back to the roller stands. So I don't use one on the jointer, but now have a longer bed to deal with. That and the additional weight, relieves me from having to use my hip to hold the machine from tipping over. :0 I"m laughing again. The planer demands some assistance from me, to keep the board from sniping, so I am my own roller stand on that one also. Unfortunately, I do not have a drum sander, so that adds up me not needing one for that as well.
Last edited by Bob Feeser; 07-18-2007 at 12:18 AM.
"Fine is the artist who loves his tools as well as his work."
Your every wish is my command.
That is a picture I took of it, right after putting the last coat of finish on it, and before hooking it up to the saw. Actually, I replaced the saw at a later date, and reinvented the Sears saw set up, that you see in this picture. More about that later.
I'm really excited about this outfeed table. It solved a zillion problems for me, with 8 adjustable feet, one for each leg, creating a totally adjustable surface, thereby being able to fine tune the entire surface area, to be perfectly level with the saw table top, as well as the side table. I took a long straight edge, running it over the saw top, and side table surfaces, then adjusted the outfeed table to perfectly line up with it. Uneven concrete floor, what uneven concrete floor? :-) Not a problem.
The ramp enabled me to keep it on the exact same plane, and not have to worry about boards bumping into it as they are exiting the saw top.
The legs are 3 on each side, plus 2 that are stationed in the centers, a 1/3 of the way up from each end. More than just being able to keep it on the same plane, it also enabled me to fine tune to the top surface, so it doubles as a perfectly flat glue up, assembly table. (I put a plastic sheet over it when gluing up) Since it is so long at about 92", I am able to use the deep end for whatever, without it getting in the way of the saw area.
It is also 52" deep, measured from the back edge of the saw blade, to the rearmost edge of the outfeed table. That way, even an 8' sheet of ply will come to a rest after cutting it, without falling off of the back end of the table.
The underside has cross ribs running along to add strength to the melamine top material that I bought at Home Depot for about 25 dollars. All of the cross ribs, and all of the wood material I used was Oak; known for its ability to maintain stiffness across spans. The legs interlocked with the cross ribs, not the table top. The side outer pieces fore and aft, were a double thickness for additional strength.
All of the legs, braces, and surrounding supports were all kerfed 1/8" deep, so it was designed to be a perfect fit, when it came time to glue it up. So everything popped so to speak into place, no fumbling around with measurements, or trying to see pencil lines, with glue over them. Some of the surfaces were glued with urethane glues, and others were joined with urethane glues and screws.
The top was attached using pocket hole screws, which would allow it to breath a little. It didn't need much, since the large area of the top was made out of melamine/press board.
For those who wish to incorporate an Incra TS-III fence, the deep end, that you can barely see, has a cut out, that enables you to access the locking knobs, necessary to change the fence depth, for up to 52" wide cuts. That was another reason why I used the ramping edge, to allow for the gap from the back of the saw top, to the beginning of the outfeed edge. Something that is a unique need with the Incra, because they have rails fore and aft, creating a space between the saw and outfeed surface. The ramp works great.
Here it is with the new saw attached, before I even put the motor cover on. The miter slot grooves were routed.
I could write a super long thread about this outfeed table. If you would like to see a lot more pictures of it, while it was being made, with descriptions, you can Google it by copying and pasting the following words " Full Size Custom Adjustable Outfeed Table " without the quotes. It made Googles top listing. Check it out, any other questions, you can post it here. Thanks for asking.
Last edited by Bob Feeser; 07-18-2007 at 2:23 AM.
"Fine is the artist who loves his tools as well as his work."
Bob,
Not to stray too far from the original thread but is that the panel hold down that is resting on your outfeed table? I was looking at one the other day at Rockler but I haven't heard much about it. Any thoughts?
Bought a second Rigid a couple of weeks ago.
I would like to add a little more about this. I took the Sears saw that was my Dads, and built a new stand for it, installing it on the PM mobile base, careful to take measurements so it would wind up being the same height as the large outfeed table, that is about 92" long. Then I was able to roll it over to the outfeed, at one end, so the outfeed table would be able to serve as an outfeed for both saws. Handy in a production environment, something I do not have. Here is the upgraded 50's saw, with the new base, and side extensions, which became router stations.
The base is 3/4" cabinet grade oak ply, with solid oak top. I added oak cross bracing underneath the top to carry the weight of the saw without sagging.
A corner of the side extension table can be seen below.
One of these days I am going to crop my photo, so I can upgrade my Avatar.
Last edited by Bob Feeser; 07-18-2007 at 1:35 AM.
"Fine is the artist who loves his tools as well as his work."
HiBruce,
I have the roller type and find they track the stock too easily. I have an old hospital bed tray that is height adjustable, on rollers, and has a small footprint. It was free too.
Yes that is a panel hold down that was purchased from Bench Dog, the same people who made the metal router table extension on the Sears setup. It works great, for larger panels. I can't recommend it enough. If you would like to read my complete review of it, it was chosen by Amazon as their top featured spotlight review. (Boy does that sound like a major gloat ) You can see that at the following link. http://www.amazon.com/Bench-Dog-40-0...738452&sr=1-16
I have been using it for routing, but not for the table saw. With routing you are dressing the edge of the panel, well inside the clearance of the hold down. For a table saw, with the blade going through the stock, out into the piece, it does require a large enough piece of stock to clear the width of the panel hold down. (Not neccessarily a frequent problem, unless when cutting a small piece of stock.) You also have to factor in enough clearance to be able to use a push stick outside the edge of the hold down, at least enough distance to clear the saw blade, whereas with a small piece, you could not as easily push the piece through the tunnel created by the hold down. So I think it would be safe to say, that it is unsafe to use it for pieces smaller than the width of the hold down, plus ample clearance for the push stick outside of it.
I haven't been using it for the saw, but routing on the other hand, requires all the feather board, hold downs you can muster. Russ, thanks for asking. Now back to the roller stands, outfeed line of thinking.
Last edited by Bob Feeser; 07-18-2007 at 2:27 AM.
"Fine is the artist who loves his tools as well as his work."
Bruce
You could always make the Rigid type out feed
Reg
Any intelligent fool can make things bigger, more complex, and more violent. It takes a touch of genius--and a lot of courage--to move in the opposite direction."
--Albert Einstein
Or just make your own....