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Thread: Shop "expansion" project "complete"...

  1. #1
    Join Date
    Mar 2003
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    SE PA - Central Bucks County
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    66,041

    Shop "expansion" project "complete"...

    ...or at least as complete as any shop renovation ever gets!

    Although I have some reorganization necessary in the lumber rack area, this summer's shop expansion/reconfiguration/renovation is now done. I have to say that it really was worth the effort. Anyone not familiar with the start of the saga can read about it at http://www.sawmillcreek.org/showthread.php?t=11719.

    Removing the short wall that formerly "supported" the stairway to the upper level has made a significant impact on the way I can use the space in the shop. Frankly, it's like having a whole new workshop...it's that much of a transformation. No longer will it be a pain to juggle sheet goods, in those odd occastions I choose to use them, nor will I have to choose between assembling something and finishing something. I also have the lathe back to where I really like having it where there is natural light.

    The following pictures amount to a new "shop tour" starting with the south wall and revolving clockwise. For reference, the shop is 21' deep by 30' wide minus the stairwell and DC closet.

    Pics:
    1. Miter station on the south wall. Clamp storage moved back to where it originally was to the left of the miter station on the wall behind where the main entry door is located
    2. Southwest wall where the lathe takes center stage. Sharpening station to the right at the base of the stairwell where it's convenient to get to quickly during "spinny" sessions. Tool storage on the wall. The DC hose is being replaced with a slightly longer one as soon as it arrives in the big brown truck
    3. Center west "wall" under the stairs where the Mini Max FS350 jointer/planer lives. I wanted it a little closer to the sloped wall, but when the jointer beds are swung up they need to actually clear the wall and become fully vertical. This location provides for that. The area behind the J/P can be used for additional turning stock storage once my old compressor moves on to its new owner
    4. North west/north "wall". The two metal storage cabinets have been stacked for space savings. They contain finishing materials and the small, hand-held electrics for easy access. Lumber storage stays where it is, although it needs a little "straightening up" now that everything else is cleaned up. The Performax 22-44 lives in front of that area where it has a convenient DC drop and electrics. Since it's on casters, it's easy to move elsewhere should an operation require more room or access to the lumber be required.
    5. Northeast corner. The DP has moved back to this location where it's been before. An old, relatively inefficent cabinet was removed from above the door and heavy duty shelving supports were installed for additional lumber and/or turning stock storage. My router table is mobile and I just move it around for whatever function it needs to hold for the day, including obviously routing, but also additional infeed-outfeed surface, assembly surface and as a convenient table surface when I'm turning. The air cleaner also moved to the "top shelf" just behind the table saw, where it's out of the way, yet easy to access for cleaning. It also now has its intake on the side that I generally spray water-based finishes which is the most common reason I run the filter
    Attached Images Attached Images
    Last edited by Jim Becker; 09-12-2004 at 8:42 PM.

  2. #2
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    Mar 2003
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    Continued from previous post:

    6. Table saw area on east wall. Much more room and a clear shot for any material length I'd ever use! Band saw is also in its new home between the entry door and the first set of double outward-opening doors. These doors are terrific for letting in air and light while not interfering with the space in the shop

    7. The workbench is now in a wide open area and much more convenient. But it can also be easily move to any other location in the shop should that be required, especially if I need to assemble something large.

    There ya go! Now...time to get back to real projects...
    Attached Images Attached Images
    Last edited by Jim Becker; 09-12-2004 at 8:43 PM.
    --

    The most expensive tool is the one you buy "cheaply" and often...

  3. #3
    j,

    WOW!!! Fantastic job. Amazing difference with the wall gone. Enjoy!!!

    t
    [SIGPIC][/SIGPIC]

  4. #4
    I'm jealous! Tha aircraft carrier finally gets a good place to hang out huh? Your shop is a very nice one Jim...you are ready to build anything now. Very good job getting everything back together, I like the way everything flows.

  5. #5
    Join Date
    Mar 2004
    Location
    Toronto, Ontario, Canada
    Posts
    3,789
    Thanks for the tour Jim. I am sure that I will come back and study the pictures more than once for organization ideas.

  6. #6
    Join Date
    Jul 2004
    Location
    Carlyle IL
    Posts
    2,183
    Hi Jim:

    Good tour of your shop, You know you could retire the national debt if you would sell all your Bessey clamps and give the proceeds to the feds!

    Question, if you could do it all over again, would you increase your ceiling height?

    Regards Joe
    Last edited by Joe Mioux; 09-12-2004 at 10:42 PM.
    Vortex! What Vortex?

  7. #7

    Thumbs up

    Great Job Jim!
    looks like your ready for the next project!
    Jim

  8. #8
    Join Date
    Feb 2003
    Location
    Sarasota, Fl
    Posts
    1,916

    Congrats, good job!

    Jim, Great pics of a great shop tweaking. I'm sure you will enjoy it for years to come. Thanks for sharing the pics. Alan in Md.
    Alan T. Thank God for every pain free day you live.

  9. #9
    Join Date
    Jan 2004
    Location
    Tacoma, Wa
    Posts
    222
    Great looking space, Jim....how is the mitersaw table attached to the wall and how much wt can it carry? I like not having legs in the way.
    Greg

  10. #10
    Join Date
    Aug 2004
    Location
    Cortland. N.Y
    Posts
    91
    You've done a great job Jim. That is a real nice looking shop.

  11. #11

    Smile

    That sure is a nice lookin' blue and white thingy under the stairs.

    gary

  12. #12
    Join Date
    Feb 2003
    Location
    Knoxville TN.
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    2,667
    That, looked like a real project. But fun.

    Great job Jim.
    Dick

    No Pain-No Gain- Not!
    No Pain-Good

  13. #13
    Join Date
    Mar 2003
    Location
    Medford Minnesota
    Posts
    224
    Jim
    Thanks for the pictures,you have a nice looking shop. Gives alot of good ideas,I sure like all the windows,sure wish I had more.


    Tom

  14. #14
    Join Date
    Feb 2003
    Location
    Just outside of Spring Green, Wisconsin
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    9,442
    Wow! A BIGGER shop with virtually little/no cost! Man, it just don't get much better than that! Enjoy your new-found space, Jim! Good job on the re-org.
    Cheers,
    John K. Miliunas

    Cannot find REALITY.SYS. Universe halted.
    60 grit is a turning tool, ain't it?
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  15. #15
    Jim,

    Looks great! Amazing how much bigger it seems with the new layout.

    ps did you ever post a review of the 22/44? It is on my wish list and would like to hear your thoughts.

    -dan

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