I have always loved to use spokeshaves, so I thought I would try my hand at making one.
I don't have a curved bottom spokeshave, so I decided that's what I would make. I wanted something with a reasonably small radius to use on the faired joints between chair seats and legs. I wanted something that would work in a tight radius like a Miller Falls #1. In fact, I first thought about making a tube like body as on a #1, but didn't think I would ever be able to reproduce the cutter. I also wanted something that would be easier to sharpen.
I love the looks of the Brian Boggs spokeshave (but have never tried one), so you can see some resemblance. The cap iron works as on a Boggs spokeshave. I wasn't sure how well this would secure the iron as it doesn't have the leverage of other cap irons, but seems to hold the blade very well as long as it isn't contaminated with too much oil.
I don't have a mill, so made the body by laminating together layers of 1/4" mild steel. This allowed me to make the parts using nothing by hacksaw, files, drill press, grinder, etc. The parts were then riveted together using 1/8" mild steel pins that were peened and ground flush.
Instead of threading into the ends of the body to attach the handles, I decided to extend to body into tangs that would have scales attached to form the handles. I was originally planning on using some Honduran Rosewood I had on hand, but when I cut the scales, I was disappointed in the figure and color, so used some bloodwood I had on hand instead.
How does it work? O.K. I guess. This is the first round bottom shave I have used. I find I have trouble getting a good feel for where the iron meets the wood and end up hunting around a bit by rocking the round bottom of the sole on the wood surface. It may just take some getting used to.
I took quite a few photos during the build. If there is interest in seeing these I can add them to the thread. I just have to sort them first as they are in a big jumble (the camera I'm using kept loosing its date, so the pictures aren't in any kind of chronological order).
Thanks,
Jeff
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